Monday, March 20, 2006

It's Alive!

After almost 4 months of work, it's alive! Over the last couple of weeks everything was reassembled, installed, checked and rechecked. I was apprehensive since this is my first frame-off of any kind but after installing the battery, the engine fired right up. I adjusted and synced the carbs and everything looked good. That is until I looked under the engine - oil pouring out of the oil filter cover. Yikes!

Turns out it wasn't that bad. I'd just pinched the new oil filter cover o-ring. Reinstalled the old o-ring and all was well. Nothing else appeared to be messed up so Saturday I got the bike ready for a shakedown run by hooking up the gauages, installing the stainless brake lines, bleeding both ends and installing the 530 sprocket/chain conversion package. No problems except trying to get the %^#*!@ master link done. I ended up doing it on my workbench and pulling the swingarm to get the chain on! That's what happens when you don't have the right tools. I should've just bought a $9.95 link press. Live and learn.

So now that everything was assembled, the test ride began. Again the bike started right up and off I went. It seemed to pull a bit stronger than last time I rode it but it's been 4 months so maybe it was my imagination. The pods are definately louder that the stock air box, that's for sure. I didn't ride far, jast a few miles to the nearest gas station for a fill up, but it sure felt good despite the 45 degree temperature.

When I got back to the garage a quick walkaround revealed a small oil leak coming from the valve cover gasket. Oh well, it wouldn't be any fun if everything was easy. Now I've got something else to work on this weekend. I've still got a lot of cleaning and polishing to do as well but I really do enjoy working on the bike almost as much as riding.

Sunday, March 05, 2006

Making Progress

After a couple of weekends of putting things back together, installing new bearing, polishing cases, fixing wiring, etc., it seemed like nothing was getting done. Almost everything that needed to be done involved some kind of problem.

The conversion to tapered roller steering bearing required a shim I had to order and wait for. A previous owner had butchered the wiring of the regulator/recitifer that had to be fixed. The lower shock bushing were a bear to get in, even though I froze the bushing and heated the swing arm. Even reinstalling the center stand required grinding the powder coating off the edges of the mounting points.

Oh well, I guess if everything was easy to do, there'd be no sense of accomplishment.

Today, after getting the forks and front and rear wheels installed, I couldn't resist installing the tank, seat and bodywork just to see how it'll look when done. I still have a lot to do but getting a glimpse of the finished product has be revved up again.